Base Paper of Sublimation Printing Paper

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Base Paper of Sublimation Printing Paper

In the market, there are two kinds of different quality sublimation printing paper, the high-quality one and the economic one. One of the reasons that cause the quality difference, is the base paper.

sublimation printing paper

Now there are two kinds of base papers that used to making dye sublimation paper in the market.

1. High Quality base paper.
dye sublimation paperThis type of base paper is made up of needlebush pulp(softwood) and broadleaf pulp(hardwood), the ratio is 7:3 normally.
The fiber is longer, it means the intention of the sublimation paper and the capability of enduring high temperature is better, that will make sure the paper still has the best intension in continuous production process under high temperature, that could protect your paper from breaking which will cause the bad influence to your production.
Also, the tightness is greater, above 0.9g/cm3, the air permeability is smaller. If the tightness is smaller, then the air permeability is greater, that means, during the transfer, the sublimation ink will penetrate the base paper and spread to the backside, and influence the transfer result of sublimation printing paper.

2. Economic base paper.
dye sublimation paper This type is made up of various kinds of mixed pulp of waste paper, such as newspaper, packing paper etc, from our daily life or industrial waste paper. No matter the intention, the capability of enduring high temperature, the tightness, the air permeability, it is weaker than the up-grade base paper.

Anyway, in the sublimation industry, if you are lucky in using the right paper, no problems occur; if you are using the wrong paper, many problems could happen, and the problems will be more and more.

Fei Yue Digital Inc. is based on papermaking and has our own paper making factory. Our sublimation transfer paper has a microporous coating for faster sublimation printing. Any questions, welcome to contact us.

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How to Make Digital Textile Paper?

Digital textile paper, as know as sublimation paper. With a special thermal transfer ink to print a variety of patterns in a special paper above, and then through the temperature and pressure to the pattern and then transferred to the product. It’s amazing, no? Today we are going to introduce how to make digital textile paper.

Sublimation paper is based on the normal based paper, and then making a special coating on it so that under the heat transfer, the patterns and be transferred on to the surface you want.

digital textile paper

What’s the Coating of Digital Textile Paper?

Sublimation coating is a functional part of sublimation transfer paper, it plays several important roles at the same time, like absorb the sublimation ink, separate the sublimation dye and the base paper to prevent the sublimation dye from penetrating into the base paper, and absorb the water in the sublimation ink. The third function is the drying process.

sublimation transfer paper In sublimation coating, there is a part named “water removal layer”, this part helps dealing with the drying of the paper, after the sublimation paper is printed. We use water-based sublimation ink, means the carrier is water. Only when the water is gone, all the sublimation dyes stay at the surface, the sublimation transfer result will be as good as you expected. That’s why we always emphasis that the sublimation paper should be completely dry when you transfer it, otherwise the transfer result will not be good, because all the sublimation dye is unable to transferred to the textile when the paper is still wet.

How to Make the Coating on the Based Paper?

dye sublimation paper Sublimation paper coating machine Mainly include single station release paper unit, blade coating, pneumatic open type hot air drying system, back coating wet Mizube, dryer coherent states finishing department, two roll calender machines, single station automatic correction reel, drive unit and electrical control nine parts. Drives with frequency step motor drive. The sublimation coating machine has a simple structure, easy operation and maintenance, loss of paper rate, etc. With this machine, we can make the sublimation transfer paper of high quality.

Any question, please contact us. Thank you for your reading.


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How To Use 90gsm Sublimation Paper On Fashion printing?

How To Use 90gsm Sublimation Paper On Fashion printing?

Sublimation print paperFirst of all, let me introduce our the structure of 90gsm sublimation paper , and the inkjet thermal transfer paper is sandwiched like a sandwich. On the top layer is a functional coating that absorbs ink and separates the dyestuff. The base paper is located in the middle, coating. This three-layer structure of a reasonable division of labor composed of inkjet sublimation transfer paper, the indicators with the improved printing paper to use the effect is like, otherwise there will be such as application problems exposed. Fei Yue Paper Inc. has been working to improve the performance of these three layers of materials, from material matching to coating production process to perfection, the purpose is in a variety of environment and inkjet conditions can have better performance, allowing users to easily less upset.

A)Printing environment humidity is best controlled at 45 ~ 70% RH, such as the air is too dry and easy to make the transfer paper warp, this time when the large amount of ink-jet printing paper to absorb water elongation and arch may cause friction head failure ; If the air is too wet will lead to drying speed and transfer paper at both ends of elongation missing. Install and turn on the air conditioner in the inkjet printing room. Stable ambient conditions permit stable ink jet printing. Such as air conditioning is not a constant temperature and humidity, the remedy is 2-3 days before printing stripping the transfer paper carton to transfer paper exposed to the air breathing, balance transfer paper in the water, the purpose of doing so is to transfer The internal environment of the paper is as close as possible to the environment of the printing room to avoid excessive drying of the transfer paper to absorb the printing ink and stretch the arch.

B) When the ambient humidity is very large, the original paper layer of the transfer paper may be due to uneven water absorption on both sides of the left and right elongation is inconsistent, in which case the printing pattern will be deviation or cardboard wrinkling, remedy It is possible to place a clean steel pipe (the pipe must be horizontal) between the paper feed side and the unwind side of the printer and tie the appropriate weight at both ends of the pipe so that the transfer paper remains flat and has proper tension .high release sublimation paper

C) When the transfer paper to absorb moisture in the air too much paper will become very soft, so easy to make the transfer paper through the pickup roller wrinkle, the remedy is to take away some of the pickup roller small spring, Reduce the pressing force to keep the printer paper can be flat.

D) To confirm the printing surface of the transfer paper, when you can not determine the print surface with your fingers stained with water, respectively, coated with two sides of the transfer paper, greasy feeling heavier is the print side.

E) When placing the inkjet sublimation paper  on the printer, take a fine cloth glove to prevent the transfer paper surface from being stained with fingerprints.

F) When changing a new volume, it is prudent to print a small piece of standard color (standard color refers to the user familiar with the usual CMYK four or six color composition of the pattern) and do transfer test to ensure that each Roll the same color, such as the emergence of significant color, to promptly look for reasons and exclusion.

G) During the printing process to do ground test strips, to ensure the smoothness of the ink nozzle, so that the same pattern of color accuracy, to avoid the print head as a result of partial blockage and print defects.

H) When rewinding with side printing, open the printer’s built-in heater and set the proper temperature, or turn on the external air-drying equipment, by the amount of ink ejected from the print pattern. To ensure that the process of winding will not stain the back, so as not to print patterns flawed.

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