The Steps of Producing a Sublimated Sportswear

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The Steps of Producing a Sublimated Sportswear

   Sublimation printing is widely used in sportswear industrial.People who don’t familiar with garment industrial may interested in the process of producing the sublimated sportswear. Here are the steps.

Sportswear printing

   1. Print the images
   First, print the image with Wasatch (or RIP,Photoprint) software.Print the image to the sublimation paper with the large format inkjet printer.

   2. Sublimation printing process
   Transfer the image from the paper to the fabric through the heat press machine.

sublimation printing

   3. Laser cutting
   When the image are printed to the fabric, then put the fabric on the laser cutting machine, the machine will cut the fabric along the edge of the image.And what you should do is put the same part of the sportswear together.

   4. Sewing
   The final step is sewing. After this step, we can say that a sportswear is finished.

sublimation printing

   It is easy, right? If you also interested in sportswear industrial, you can start now.

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¿Qué es la impresión por transferencia de sublimación?

Mutoh Valuejet 1638WXLa sublimación es la transición de una sustancia sólida directamente de la fase sólida a la fase gaseosa sin pasar a través de la fase líquida a través del tratamiento térmico. (Por ejemplo, la quema de carbón para fumar …). Las reacciones químicas en la impresión por sublimación, en otras palabras, la impresión por transferencia con tinte de impresión digital se forma de esta manera. Partículas de tinte de sublimación presentes en forma sólida como micropartículas en el tinte de sublimación. Tinte de sublimación transferido al papel de impresión por transferencia mediante máquinas de impresión digital.

Cuando se transfieren papeles de impresión, se colocan en la superficie deseada para la impresión, se presionan por debajo del calor predefinido mediante el uso de máquinas de impresión por transferencia, las partículas de tinte sólido de sublimación en forma de micropartículas en el papel de transferencia se convierten en una forma de gas En la pintura sobre papel de impresión por transferencia, se realiza el trabajo de impresión.) Si existen moléculas de poliéster en el ambiente, el tinte se convierte en forma de gas pinta las moléculas de poliéster. Si no hay poliéster en la superficie de impresión, la pintura en forma de gas se mezcla con el aire. Como entenderá aquí, las moléculas de poliéster – poliamida deben existir en los productos que se van a imprimir utilizando el método de impresión por transferencia por sublimación. De lo contrario no se puede lograr la transferencia.

sublinova advanced sublimation ink

En general, el poliéster y la poliamida (lycra, nylon) se utilizan para imprimir sobre tela en prendas deportivas y de uso externo. Las mezclas sintéticas (mín. 60% de fibras sintéticas) se utilizan para imprimir en telas con prendas deportivas y outwears. En la producción de materiales deportivos como tablas de esquí, tablas de windsurf, materiales para equipos de esquí acuático, poliéster con materias primas plásticas se utilizan para la impresión. Para la impresión se pueden utilizar superficies como madera, cerámica, vidrio recubierto con materias primas de poliéster y materias primas de poliamida.

Áreas de uso: para la impresión de telas utilizadas para banderas, textiles deportivos, textiles para el hogar y la industria de la publicidad, y para la impresión de metal recubierto de poliéster, plástico, madera, cerámica y productos similares.

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Several Elements that Affect the Quality of Sublimation Transfer Printing

In the actual production process,many negligent details may lead to defects in the quality of our products. What do we need to pay attention to when printing? Today, we will analyze several Fundamental Elements that affect the quality of sublimation transfer printing.

1.The ink

The sublimation transfer printing ink is the key material sublimation transfer printing technology. It is mainly composed of disperse dye, connection material, solvent and a small amount of additives. Dyes requires good sublimation transfer resistance and permeability. It has achieved the fastness. Sublimation temperature is 180-240 ℃, and suitable for printing.The sublimation transfer printing ink is the key material sublimation transfer printing technology. Sublimation temperature is 180-240 ℃, then will be suitable for printing. The heat sublimation ink color is clear with good quality, the stability is strong and the transfer effect is good. At present, the ink have 2 kinds-water-based and solvent-based. The solvent thermal sublimation ink is mainly used in wide spraying machine. It solves the problem of inkjet printing speed and width. The sublimation ink quality directly affects the quality of the product. Therefore, choosing high quality thermal sublimation ink is very important.

sublimation transfer paper

2.The temperature and time

The temperature and time thermal sublimation transfer printing technology is to control the temperature of 180 ~ 230 ℃ range. Transfer time is about 10-30s. At the same time also pay attention to the temperature and the reasonable allocation of time.

3.The pressure

Pressure is also one of the important parameters of heat sublimation transfer printing technology. For example, if the pressure is too small, big gap will occur between fabric and transfer paper, then will occur yarn assumes the circular, ink gas molecule collisions with a lot of air and dissipation. It will lead to poor effect, also easy to ink bled, line coarsen and decorative pattern design, fuzzy, visual effect is worse. If pressure is appropriate , yarn is flat, and appropriate gap between transfer paper and transfer printing fabric shading effect will be good. The pattern is clear, smooth fine lines. If pressure is too large, it will prone to deformation, burr and morphological changes in thick fabric, shortcomings and so on superficial feel hard and staining.

sublimation printing

Of course, in addition to ink, temperature, time and pressure will affect the quality of the sublimation transfer printing, there are some other issues worthy of our attention. Our company has sublimation transfer paper, ink, printer and other accessories in sale. If you have any demand, please feel free to contact us.

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