UV printing devices, than other traditional printers, use ultraviolet light to instantly cure ink drops. Because of the immediate drying process, they are efficient and provide some of the fastest printing speeds available. Several factors can influence the printing speed you use. The number of print heads, number of substrates, and size of the UV printer are all factors that can improve your efficiency.
How does UV Printing technology improve speed?
UV-LED technology is the foundation of UV printing devices. Its operation is critical to the printing speeds of these machines. Furthermore, the technology employs ultraviolet light as a catalyst, curing ink drops instantly.
A typical UV printer, such as a large format UV printer, includes LED lamps that track the print heads. The lamps emit light, which instantly cures ink on a substrate surface via photochemical drying. Under the high-intensity ultraviolet light, the ink drops immediately harden. As a result, when the sheets exit your UV printer, you get precise and high-quality images.
What is the sealing rate of UV printers?
UV printers are ergonomically designed with a conveyor belt. It allows you to feed cans to the machine, which will rinse, fill, and seal the canned goods. UV printing models with high sealing capabilities, such as the wide-format UV printer, are available. Depending on the model of printing machine you choose, you can produce between 500 and 1,800 pages per hour.
Some UV printing devices are automatic, allowing you to deliver 10 sets to 1,200 cans. The high production rate enhances convenience when dealing with large orders, making UV printers suitable for commercial applications.
What UV printer components increase efficiency?
UV printers are made up of several components that work together to provide high-speed operations. They allow you to create stylish prints in seconds by combining the right color and varnish effects. These sections are as follows:
1. Print Heads
The print heads are one of the most important components of UV printers, as they determine the image quality. A print head typically has multiple minuscule nozzles it uses to put ink drops on substrates.
As a result, keeping the nozzles clean and free of dried ink and dust is critical. Cleanliness ensures that the print head places precise and neat ink drops on surfaces, resulting in clear, smudge-free images.
Overheat protection is also built into the print heads of UV printers. This feature allows the print heads to function properly without breaking down when printing for extended periods of time.
UV printing devices with varying numbers of print heads are available. You can, for example, get a model with two print heads and another with three. When dealing with large printing orders, you can select the one with three heads. Machines with two print heads are slightly slower than machines with three print heads. Despite this, they are twice as fast as traditional printers with a single print head.
2. Self-developed Motherboard
UV printers incorporate a self-designed motherboard into their designs. The motherboard supports a variety of functions to ensure dependable and effective performance. It has a feathering mechanism that automatically improves the printing effect. This upgrade results in a no-brush and high-definition result.
The motherboard can also be used to achieve high-end finishes such as clear varnish relief. Changing the varnish effect allows you to adapt the prints to your preferences or client requirements.
An auto-jump function is built into a self-developed motherboard. This function allows you to save time and save stress associated with reaching market deadlines. The motherboard supports stability, allowing you to work nonstop for 24 hours.
3. Dual Lamps
UV printing devices include a UV lighting source to aid in photochemical drying. The compact UV printer, for example, contains two imported ultraviolet lamps that make curing firmer and faster.
Furthermore, the twin lamps have an adjustable setting that allows you to modify the light intensity. This change allows you to locate and use the ideal values for your printing needs.
4. Platform Size
Various UV printers offer different platform kinds, allowing you to print on items of varying sizes. Printer versions with a platform spanning 33cm by 66cm, for example, are available. Because of these dimensions, you can print on a variety of products, including flat and cylindrical ones. The adaptability means that you can meet the needs of clients from various industries.
Certain UV printing systems, such as the rotary UV flatbed printer, feature a unique platform design that allows for cylinder printing. It may be used to tailor the fixtures, allowing you to securely fix cylindrical objects for accurate and reliable printing.