hoodie print

Way to Improve Flatbed UV Print Productivity

UV DTF Printer

You don’t have to be a Master of Economics to understand that selling more things will increase your profits. Finding flatbed uv print business is easier than ever before, thanks to increased access to internet selling platforms and a growing client base.

Many print professionals will eventually need to expand their printing capacity with new equipment. Do you invest in more of the same, transition to something more industrial, or completely overhaul your approach? Making that decision is challenging; a poor investment choice can have major consequences for a company’s success.

Because it is hard to extend the day beyond 24 hours, investing in a more efficient manufacturing method is vital. Let’s have a look at one of the most popular wide-format print products and explore the manufacturing process for a common use, printing on display boards.

UV Printing Boards with Roll-to-roll

flatbed uv print

Most small-to-medium print firms prefer roll-to-roll UV printers. A rigid board for a construction site hoarding or an event space is made in three steps:

  1. Print The Adhesive Media first.

With the correct equipment and after loading the media and configuring the device, the printing procedure can be very quick – especially if you don’t print in high-quality mode. Depending on the ink you use, you may need to wait until the output is ready for application after printing.

     2.  Laminate the output
Covering the print with a durable laminating layer is advised for outdoor work, permanent fixtures, or floor graphics. A special laminating table with a full-width heated roller is required to achieve this properly on a huge piece of work. Even using this process, bubbles and creases are unavoidable, but it is more reliable than any other method for laminating huge sheets.

   3. Apply to the Board

After the media has been laminated, it is time to attach it to the hard board. Again, the roller on the application table makes this more easier and less likely to result in costly mistakes.

Using this procedure, an experienced operator or two can manufacture approximately 3-4 boards every hour. Eventually, your company’s output can only be increased by increasing the number of devices and hiring more operators, which requires investing in larger facilities with higher overheads.

 Ways to Make Flatbed UV Print Printing Faster

Because the UV flatbed printing process is substantially shorter, it is easier to discuss. Place a board on the bed, then press “print” on your RIP, and after a few minutes, remove the produced board and repeat the process as necessary.

This method allows you to generate up to four times as many boards, and it can be extended even further by employing lower quality print options. This enormous improvement in productivity frees up your operators to handle other tasks while the printer completes each job. Not only does this raise your rigid board output, but it also gives you more flexibility to explore other alternatives to increase your bottom line.

This means you don’t have to replace your existing roll-to-roll print equipment; instead, you can use them to manufacture other goods that complement your service offering. Further options can be found in our post on making money with a printer/cutter.

flatbed uv print
flatbed uv print

The fact that flatbed UV print faster is just one approach to speed up the procedure. With the stroke of a button, vacuum bed technology holds the media firmly in place, speeding up the setup procedure and reducing errors. Alignment is aided by positioning pegs and on-bed guidance. The ink technology itself means that the ink is instantaneously cured with low-temperature lamps that do not discolor the media as other direct-printing methods do.

Make sure the color data in the application is set correctly. For Windows users, select an automatic mode in the main menu and move the slider to speed to provide printing speed. Do not run too many applications at the same time, and close all unused applications. Change the interface card of the computer to IEEE1394 or USB3.0. Delete unnecessary files to free up hard disk space.

If you want to make good use of the UV printer, you should also pay attention to the usual maintenance and care, and do not give him the opportunity to have problems. The UV printer can naturally work more efficiently, does not delay working hours, and live longer.

After you’ve increased your manufacturing speed, there’s no knowing how far your company can go. We’ve put together a fast guide to help you spend your time with business development activities, or if you want to chat to an expert on flatbed UV printing, fill out the form below and we’ll be in touch.

Rate this post

Leave a Reply

Talk to Our Expert

Be The First to Learn About Our Amazing Product!

Discover the Print Difference.